Manufacturing Intelligence & Collaboration​

The Industry 4.0 MES Solution for the 21st Century. A Smart Factory platform that closes the gap between insight and decision.​

Manufacturing Intelligence
Manufacturing Intelligence

What is TaaS-MI?

TaaS-MI is OmniTaaS's Manufacturing Intelligence that seamlessly bridges the gap between business operations and shop floor operations. As the industry's first solution integrating real-time production scheduling and Work Order management with Industry 4.0 Digital Twins, Artifical Intelligence (AI) and Cloud Computing. Our unique approach extends operational intelligence with supplier collaboration through digital records of your production from raw material to finished good — enabling parts traceability, eliminating fraud, and meeting regulatory compliance across the product's entire lifecycle.

We deliver actionable insights and intelligence where it matters most.

See it live

Here is What we hear from most Manufacturers?​

Our MES provides basic tracking, without business analytics?​

TaaS-MI digital twins automates process tracking, financials and raw materials traceability — integrating seamlessly with our existing processes.​

We still use Excel for monitoring and daily operating reports?​

TaaS-MI Industry 4.0 MES was built to prcisely solve the spreadsheet dilemma, our Floor-Pulse digital twin tracks complete performance, financials and efficiency at each step.​

On-Time Delivery is still a challenge?​

TaaS-MI monitors each process step alerting any deviation from plan. Our MES digital twin brings root cause analytics closing the gap between actionable insights and on-time delivery.​

Closing Operational Blind Spots with Full Traceability​

Live Floor View​

Industry 4.0 MES capabilities  ·  Cloud-to-Edge connected platform
01

Shop Floor Pulse

Every work order, technician, cost overrun and exception — visible as it happens.

02

Complete Operation Visibility

Automtically monitors progress, and alerts immediately on business impacting deviations.

03

Product Genealogy

Every component, lot number, and vendor — linked seamlessly with every manufacatured part.

04

Complete Lifecycle Visibility

From raw materials, maintenance, repair to end of life — item-level audit traceability.

05

Exception & Quality Control

Deviations and quality issues flagged instantly — before they reach your customer.

06

Operator and Process Analytics

Real-time digital traveler, track operational time, where efficiency drops, and where action is needed.

07

Compliance & Regulatory Readiness

Every inspection, certification, and approval — documented without manual effort. Always audit-ready.

08

Supplier & Customer Collaboration

Live order status shared directly with suppliers and customers. Optimizing supplier collaboration.

How TaaS-MI works?​

Built to work the way your operation already does — not the other way around.​

Works Alongside What You Already Have​

Connects seamlessly with your existing ERP and MRP systems via CSV or open REST APIs. Extend your current systems with real-time operational intelligence and shop-floor collaboration.​

Data is Captured on the Floor, Your Way​​

Technicians track tasks using  smart mobile devices, that can be further automated using RFID and IIoT sensors. Start simple, yet be future ready.​

Technician Empowered with Intelligence in your palm ​​

MobileView™ runs on Android and iOS secure smart phones, industrial-grade tablets or shared HMI kiosks integrating  RFID & Barcode scanners.

Everything you need to Know?​

Stop guessing, start Knowing?

Features of Manufacturing intelligence platform

Real-Time WO Tracking
Every work order, task, and exception tracked automatically from start to finish
Product Genealogy
Complete part history linking components, materials, lot numbers, and serial numbers
Process Monitoring
Operator actions, work times, and inspection results recorded at every production step.
Exception & Defect Tracking
Production holds, delays, and deviations flagged the moment they occur.
Supplier Collaboration
Live order status and delivery visibility shared with suppliers and customers.
Configurable Dashboards & Alerts
Build dashboards to monitor exactly what you need and set alerts by product, process, or exception.
As-Built Reports & Documentation
Audit-ready genealogy reports generated automatically per manufactured product.
ERP and MRP Integration
Semalessly connects and integrates with your existing ERP systems via open REST API's or CSV file sync.
Improved Quality Control
Process deviations, rework and quality metrics captured at each step through delivery
Faster Warranty & Recall Management
Limit recall impact to specific components and/or operational issue.
Regulatory Compliance
Automated logs for operational audits and inspections.
Operational Efficiency
Know precisely where eficiency and performance can be improved.
Cost Visibility
Track both operational performance and expenditure by task, technician, and product line.
Customer & Supplier Trust
Achieve the highest levels of customer satisfaction and product allocations.
Real outcomes from day one

The Difference TaaS-MI Makes

Manufacturing intelligence, delivered from first use

18%
WIP Bottleneck Reduction
Accumulation points identified and resolved before they stop the line.
99%+
On-Time Delivery Achievable
Predict delivery exceptions before they happen — not after.
99.9%
Data Accuracy — Sensor to Cloud
Every data point captured at source. No manual transcription. No errors.
Days → Minutes
Defect & Recall Traceability
Trace any affected component, batch, or finished good to its root cause — instantly.
Hours → Zero
Manual Reporting Eliminated
Daily operating reports generated automatically. Supervisors focus on the floor — not paperwork.
Surprise → Predictable
Cost Visibility by Task, Operator & Process
See exactly where time and money is being consumed — before it becomes a problem.
Built for every level

From Shop-Floor to Top-Floor

TaaS-MI is built for every level of your organisation — because visibility that stops at one level isn't really visibility.

Platform overview

One platform.
Every role.
Zero blind spots.

Real-time manufacturing intelligence that connects your factory floor to your boardroom — giving each role exactly the visibility they need.

Operator / Technician
You want to do your job without the paperwork.
Start, stop, and update tasks from your mobile. Add voice notes and photos on the go — just the information you need, where you need it.
Quality / Compliance Manager
You want traceability and audit-ready records — without manual logging.
Full part history, inspection results, and process documentation maintained at every step. Ready in minutes, not weeks.
Plant Manager / Ops Director
You want to see your floor and stop firefighting.
Live visibility of every work order, route, and exception. Predict bottlenecks and keep delivery commitments without chasing status updates.
CEO / MD
You want delivery confidence and cost visibility.
Real-time intelligence connecting your factory floor to your boardroom. Complete delivery visibility. Full cost control. Clarity that matters.

Industry Applications: See Manufacturing Intelligence in Your Sector

As an industry-agnostic framework, the OmniTaaS solution is built to master any operational environment. Click your industry below to see how Manufacturing Intelligence solves your unique traceability and compliance challenges.

Predictive Production & Supply Chain Integrity

Move beyond reactive MES. Our solution creates a real-time digital twin of your entire value chain—from raw materials to finished goods—enforcing strict process adherence while using predictive AI to guarantee on-time delivery.

Automated Real-Time Operational Intelligence: Eliminate manual blind spots by instantly identifying bottlenecks, job status exceptions, and productivity dips to ensure over 99% on-time delivery.
Validated Process Adherence: Enforce strict sequential operations and mandatory dwell times to prevent costly rework and scrap.
High-Integrity Genealogy: Automated, immutable pedigree linking every BoM part, operator, and machine for instant auditability.
Operational Cost Analysis: Track real-time financial impact of WIP dwell time and bottlenecks at the task level.
Supplier Synchronization: Securely share real-time WIP status with partners to de-risk inbound supply and guarantee customer delivery schedules.

Defense-Grade Security & As-Built Pedigree

In Aerospace & Defense, transparency is a mission-critical requirement. We utilize hybrid RFID/barcode serialization to provide end-to-end visibility for sensitive, high-value components, ensuring strengthened security, audit-ready compliance, and absolute production reliability.

Sensitive Component Serialization: End-to-end, real-time tracking of high-value assets using hybrid RFID and barcode technologies.
Multi-Tier Supplier Traceability: Audit-ready genealogy extending deep into the supply chain to validate provenance and prevent counterfeit parts.
Integrated Compliance: Automated tracking reduces audit failures and enforces strict adherence to FAA, DoD, and international regulations.
Digital Twin Simulation: Validate complex assembly workflows virtually before physical implementation to ensure first-pass production reliability.
Secure Chain of Custody: Strengthened security monitoring for regulated items as they move through unsecured operational zones.

JIT Sequencing & Digital Twin Orchestration

In automotive manufacturing, seconds matter. We leverage Digital Twins and real-time IoT to orchestrate complex build-to-sequence workflows, aiming for over 99% on-time delivery through predictive scheduling and enhanced global supply chain collaboration.

Digital Twin Scheduling: Simulate production routes and utilize predictive scheduling to optimize resource allocation and reduce costs.
End-to-End Vehicle Genealogy: Complete traceability intelligence linking every BoM part from Tier 1 suppliers to the final Finished Good (FGI) VIN.
Mobile WIP Monitoring: Empower floor managers with real-time visibility into work-order status and warehouse inventory via mobile devices.
Tier 1 Supplier Synchronization: Enhance collaboration across global supply chains to reduce production downtime and ensure Just-in-Time (JIT) accuracy.
Predictive Exception Management: Automated monitoring of deviations to proactively resolve bottlenecks and guarantee delivery schedules.

Patient-Ready Operations & Compliance

In healthcare, operational delays can impact patient outcomes. We leverage item-level serialization and real-time geo-location to orchestrate hospital workflows, ensuring critical medical assets and consumables are compliant, available, and instantly ready for patient care.

Serialized Consumable Tracking: Trace high-value implants and consumables from receipt to patient use for precise recall readiness and billing accuracy.
Mobile Task & Compliance Monitoring: Empower clinical staff with MobileView to manage operational tasks and verify location-based compliance protocols in real-time.
Automated Regulatory Audit Trails: Maintain immutable digital records of equipment handling and sterilization cycles for JCI and FDA validation.
Expiry & Waste Reduction: Proactive alerts for expiring consumables and misplaced assets significantly reduce waste and ensure guaranteed availability.
Operational Flow Optimization: Reduce patient wait times by synchronizing asset readiness with patient admission and procedure schedules.

High-Velocity Synchronization & Yield

In high-tech manufacturing, speed and precision are paramount. Our solution utilizes hybrid RFID/barcode tracking to synchronize component deliveries with production needs, maximizing throughput while providing the granular traceability needed to reduce material loss and improve yield.

Component Serialization: Trace individual high-value components and tools to isolate defects and optimize yield.
Hybrid Real-Time Job Tracking: Automate WIP monitoring using both RFID and barcode systems to ensure 100% production accuracy at high speed.
Inbound Supply Synchronization: Integrated logistics management ensures the right components arrive exactly when needed, preventing line-down situations.
Proactive Deviation Alerts: Real-time exception monitoring instantly flags process deviations, allowing for faster response to disruptions.
Warranty Defense: Maintain immutable "As-Built" records for every serial number to defend against unwarranted bulk returns.

Process Integrity & Real-Time Economics

For continuous flow and batch industries, efficiency is everything. We utilize a Business Process Digital Twin to track real-time performance by task, ensuring strict recipe adherence while providing the operational cost visibility needed to improve predictability and decision-making.

End-to-End Pedigree: Complete, automated genealogy linking raw materials from goods receipt through every process stage to final dispatch.
Operational Cost Analysis: Track real-time financial impact of energy, material, and dwell time on WIP and Finished Goods (FGI) costs.
Predictive Bottleneck Reduction: Utilize real-time analytics to identify process slowdowns instantly, significantly improving throughput.
Automated Workflow Integrity: IoT-driven tracking ensures mandatory process parameters (temperature, mixing time) are met before releasing batches.
Intelligent Maintenance: Reduce calibration and repair costs by basing maintenance schedules on actual process utilization rather than fixed intervals.

Cold Chain Integrity & Perishable Traceability

In the perishable goods sector, time and temperature determine value. We utilize Digital Twins and real-time RFID/IoT tracking to provide end-to-end visibility across production and packaging lines, ensuring strict cold chain adherence and maximizing shelf-life.

Predictive Shelf-Life: Utilize Digital Twin models to predict finished good shelf-life based on actual production and storage environmental data.
Cold Chain Deviation Alerts: Real-time, exception-based alerts instantly flag temperature or process deviations before spoilage occurs.
End-to-End Real-Time Tracking: Seamless RFID/IoT monitoring of ingredients and finished goods from raw material receipt through production to logistics.
Instant Recall Readiness: Accelerate recalls by tracing contaminated batches to every specific finished pallet in minutes, not days.
Automated Safety Compliance: Replace manual logs with immutable, sensor-based audit trails for HACCP and regulatory standards.

Book a Live walkthrough – and see exactly what TaaS-MI looks like in your operation.​

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